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MANAGING MAINTENANCE TO REDUCE PRODUCTION BREAKDOWN

by Yogesh Dalal Yogesh Dalal No Comments

It is a known believe that the best business is one that earns the highest revenue. The purpose of a company is to generate maximum profit. The best way to increase the profit is to reduce the costs, be it through economies of scale or by cutting the operating costs.

One smart way of reducing the costs and increasing the efficiency is to manage the production breakdown. It can be argued that the breakdowns are mostly unpredictable and can be managed to a certain extend. However, these unseen malfunctions can be administered and be reduced to an insignificant level through decreasing the downtime.

The most essential part of running a process industry is to keep the assets working and producing the finished product without any delay. The breakdowns can be managed by reviewing the prior experience of the asset groups and managing the maintenance according to the historical data. By using this data, a proactive approach can be applied and the machines can be reviewed for repair and maintenance and overhauling (MRO) on timely basis.

The costs incurred for MRO of the machines should be forecasted by using the prior experiences and this cost can be reduced to a minimum level, if managed properly.

An enterprise resource planning (ERP) system can be of great use in managing the production breakdown. The analytical data can be fetched from the software for each machine along with the use of alerts in case of any critical date approaching. Microsoft Dynamics is an example of an ERP software that can provide comprehensive data and control any situation causing bottle neck.

The system can also generate alerts in case of insufficient quantity of spare parts required for the maintenance of the machines effecting the production cycle. The integrated modules in the ERP provide easy access to information which can be used for efficient production process.

Other factors to consider are training of labors, prioritizing the task and analyzing the work orders generated for the machines over their useful lives.

If you wish to increase your profits, get professional help from Dhyey Consulting Services Pvt. Ltd., which provides add-on features for your ERP to help you get better production maintenance plan and minimize the breakdown effects.

Happy Holidays!

by Shreyas Goswami Shreyas Goswami No Comments

“The Christmas presents once opened are Not So Much Fun as they were while we were in the process of examining, lifting, shaking, thinking about, and opening them. Three hundred sixty-five days later, we try again and find that the same thing has happened. Each time the goal is reached, it becomes Not So Much Fun, and we’re off to reach the next one, then the next one, then the next.

That doesn’t mean that the goals we have don’t count. They do, mostly because they cause us to go through the process and it’s the process that makes us wise, happy, or whatever. If we do things in the wrong sort of way, it makes us miserable, angry, confused, and things like that. The goal has to be right for us, and it has to be beneficial, in order to ensure a beneficial process. But aside from that, it’s really the process that’s important.”

Discrete Manufacturing

by Shreyas Goswami Shreyas Goswami No Comments

Discrete Manufacturing consist industry that deals into assembling things and making things that are exact. Product in Discrete Manufacturing is made by sequential steps in the same process. Discrete Manufacturing contains industry like Machine Manufacturing, laminates, Engineering industry, and various others. Their main problem lies in creating complex multi-level BOMs serial no, ECN and maintaining standard parts and components.

Dhyey Consulting services Pvt. Ltd. an Microsoft Gold Partner for Microsoft Dynamics is able to suffice the need of discrete manufacturing. Microsoft Dynamics a global ERP solution covers all the functionality needed by discrete manufacturing which consists industry like a transformer, machine, engineering, laminates, and other industry. Microsoft dynamics is able to create complex multi-level BOM, Serial no, ECN and maintain standard parts and components. Dhyey Consulting Services Pvt. Ltd. has expertise and years of experience in implementing Microsoft Dynamics for Discrete Manufacturing and successfully implemented Microsoft ERP in engineering, machine, laminates, and other discrete industry. If you are looking for implementing global ERP or Microsoft Dynamics ERP, please do reach us out to showcase demo and solve your queries.